Mobile Crushing Plant - Primary Jaw
The plant is fitted with a jaw crusher
Jaw crusher machine is a single toggle model with 15 M3 capacity hopper
Vibrating grizzly feeder and 1-2 conveyors of adequate lengths
Electric motor, control panel and cable
1 robust, heavy duty chassis with pneumatic wheels which can be towed by truck horse to different sites
Plant will require a suitable diesel generating set to run the plant
Specifications
2-stage and 3-stage
Capacity : 50 TPH to 200 TPH
Feed size : 600 mm and below
Output size : 40 mm and below
Price : INR 1.25 – 3.25 crore
Power Source : Electric operated generators
Who can use it?
Quarry & Mining, Sand & Gravel, Construction & Demolition and Recycling
01
High throughput capacity
02
Accepts large feed sizes while producing small product sizes
03
Adjustable for change in product sizing
04
Minimal maintenance required
05
Low cost per ton operation
Why buy from HPPA?
ITD Cementation
HPPA International's mobile crushing plant boosted our construction output by 40%, providing exceptional on-site rock crushing and reducing transport costs by 30%.
Tantia Constructions
The recycling industry benefited from HPPA's crusher, which processed 50% more material daily than competitors, thanks to its advanced automation and robust build.
How does the crusher work?
Mobile Crushing Plants are used in the mining and aggregate industries to crush materials on-site, providing a flexible and efficient means of processing. Here's a basic overview of how a mobile crushing plant fitted with a jaw crusher operates:
Feed Hopper:
Raw materials are loaded into the 15 m³ capacity hopper. The hopper ensures a continuous feed of material to the crusher, facilitated by a vibrating grizzly feeder. The feeder not only distributes the material evenly but also screens out smaller particles before they enter the jaw crusher.
Jaw Crusher Components:
Movable Jaw:
The movable jaw is mounted on a swinging lever connected to an eccentric shaft. This shaft, powered by an electric motor, rotates and moves the jaw up and down. As the jaw moves, it creates a compressive force that crushes the material against the fixed jaw.
Fixed Jaw:
The fixed jaw is stationary and serves as the opposing surface to the movable jaw. The space between the fixed and movable jaws narrows as the movable jaw approaches, crushing the material.
Toggle Plate:
The toggle plate transmits power from the motor to the movable jaw and serves as a safety mechanism. It helps protect the crusher from overloading and allows adjustments to the size of the discharge opening.
Crushing Process:
Eccentric Shaft Rotation: The electric motor drives the eccentric shaft, causing the movable jaw to oscillate up and down.
Compression: As the movable jaw moves closer to the fixed jaw, material is crushed between the two jaws.
Crushing: This repeated squeezing action reduces the size of the material until it can pass through the discharge opening.
Discharge:
The crushed material exits the jaw crusher through the bottom opening. It can either be collected directly into a bin or conveyed to the next processing stage by one or two conveyors of adequate lengths.
Supporting Components:
Electric Motor: Powers the crusher and other components.
Control Panel and Cable: Operates and monitors the entire plant, ensuring smooth and safe operation.
Chassis: The heavy-duty chassis with pneumatic wheels allows the plant to be towed by a truck horse to different sites, providing mobility and flexibility.
Diesel Generating Set: A suitable diesel generator set is required to supply power to the plant, especially in remote locations where electric power may not be available.
This setup allows for efficient on-site crushing of materials, reducing the need for transportation and streamlining the production process in mining and aggregate applications.
Questions about the crusher
How do I select the right jaw crusher for my mobile crushing plant?
The choice depends on the feed size, desired product size, and the capacity requirements. Understanding these parameters helps in selecting the appropriate jaw crusher model for optimal performance.
What are the benefits of a single toggle jaw crusher in a mobile crushing plant?
How does the vibrating grizzly feeder enhance the performance of the jaw crusher?
What factors should I consider when choosing conveyor lengths for my mobile crushing plant?
How does the electric motor and control panel contribute to the operation of the mobile crushing plant?
What advantages does a robust, heavy-duty chassis with pneumatic wheels offer for a mobile crushing plant?
Why is a suitable diesel generating set important for running the mobile crushing plant?
How can I ensure the hopper capacity is adequate for my crushing needs?
What maintenance practices are essential for the smooth operation of a jaw crusher in a mobile plant?
How does the mobile crushing plant handle different types of materials?