Who can use it?
Utilized in the construction, mining, aggregate, recycling, and road construction industries for sub-base layers in roads, large structural fills, drainage material around pipes, crushing larger ore fragments for transport, large aggregates for base layers and erosion control, crushing large debris for recycling, and riprap for erosion control and drainage systems.
Benefits of the crusher?
Superior Stability: Fixed installation in concrete provides robust foundation, minimizing vibration and enhancing safety.
Extended Lifespan: Reduced wear from stationary setup ensures longer equipment reliability and lower maintenance.
Increased Capacity: Fixed plants can handle larger crushers and screens, optimizing production efficiency.
Environmental Compliance: Integrated dust and noise control measures are easier to implement, meeting regulatory standards.
Long-term Cost Savings: Lower operational costs over time with reduced fuel use, maintenance, and downtime.
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Suitable for a wide range of materials and applications, from aggregates to recycling.
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Built to withstand harsh conditions and ensure long-term reliability in diverse environments.
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Optimized energy efficiency to reduce operating costs and environmental impact.
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Intuitive controls and ergonomic design for ease of use and increased productivity.
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Access to expert technical support, parts availability, and service to minimize downtime.
Why buy from HPPA?
ITD Cementation
HPPA International's civil-mounted crushing plant significantly boosted our mining operations, increasing our ore processing capacity by 35% and reducing downtime by 20%, thanks to its superior efficiency and robust design.
Tantia Constructions
Our road construction project saw a 40% improvement in material recycling with HPPA's crusher, which outperformed competitors by offering 30% more operational uptime and unparalleled after-sales service.
How does the crusher work?
Civil mounted crushing plants are commonly used in the construction and demolition industries to crush materials on-site. They operate by reducing large pieces of concrete, asphalt, or other demolition debris into smaller, more manageable sizes. Here’s a basic overview of how a civil mounted crushing plant works:
Feed Hopper:
Raw materials are fed into the crusher through a vibrating feeder or a grizzly feeder. The feeder distributes the material over the entire length of the crusher.
Primary Components:
Jaw Crusher -
Movable Jaw: The movable jaw is attached to a swinging lever, which is connected to an eccentric shaft. This shaft rotates and moves the movable jaw, causing the material to be crushed.
Fixed Jaw: The fixed jaw is stationary and acts as a support for the movable jaw. It provides a surface against which the material can be crushed.
Toggle Plate: The toggle plate is a mechanism that helps to transmit power and protect the crusher from overloading. It is connected to the movable jaw and helps in adjusting the size of the discharge opening.
Impact Crusher -
Rotor: The rotor is a high-speed rotating component that throws the material against a stationary surface, breaking it into smaller pieces.
Impact Plates: These are stationary surfaces that the material impacts and breaks against.
Cone Crusher -
Cone: The cone is a rotating component that crushes material between a gyrating spindle and a concave hopper.
Mantle: The mantle is a moving part that gyrates in an eccentric motion, crushing the material against the cone.
Crushing Process:
Initial Crushing: Large pieces of material are fed into the primary crusher (typically a jaw crusher) where they are initially crushed into smaller sizes.
Secondary Crushing: The material from the primary crusher is conveyed to secondary crushers (impact or cone crushers) for further size reduction.
Screening: The crushed material is then passed through vibrating screens that separate it into different size fractions.
Recirculating: Oversized material that does not pass through the screens is recirculated back to the crushers for further reduction.
Discharge:
The final, crushed material is discharged through the bottom of the crushers. It is then collected and transported via conveyor belts to storage piles or directly to the next phase of the construction process.
Select the crushers specifications
Civil Mounted <65MM Single Stage 20TPH
Standard Offer
Civil Mounted <65MM Single Stage 25TPH
Standard Offer
Civil Mounted <65MM Single Stage 40TPH
Standard Offer
Civil Mounted <65MM Single Stage 60TPH
Standard Offer
Civil Mounted <65MM Single Stage 90TPH
Standard Offer
Questions about the crusher
How do I determine the appropriate crushing plant capacity for my needs?
What is the recommended feed size for the crushing plant?
How do I choose between a single-stage and a two-stage crushing setup?
What output size can I expect from this crushing plant?
Will wet, sticky materials impact the performance of the crushing plant?
What type of foundation is required for the crushing plant?
How do I decide the number of crushing stages required for my application?
What alternative crushing technologies should I consider besides Roll Crushers?
How does the plant handle varying feed sizes and materials?
What maintenance considerations are there for this type of crushing plant?